Emerson PR6423/000-030-CN Sensor | EPRO 8mm Eddy Current 2mm Range


Introduction:
Emerson EPRO PR6423/000-030-CN 8mm eddy current sensor. 2mm measurement range, 8 V/mm sensitivity, IP66 protection. For radial/axial shaft displacement.
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Product Attributes:
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Product Overview
The Emerson EPRO PR6423/000-030-CN measures shaft dynamic displacement without contact. This 8mm eddy current sensor belongs to the EPRO PR6423 series. It measures radial vibration, axial position, eccentricity, and speed on critical turbomachinery. The PR6423/000-030-CN works with steam turbines, gas turbines, hydro turbines, compressors, gearboxes, pumps, and fans. Its PEEK sensor tip and stainless steel case withstand harsh conditions. IP66 protection ensures reliable operation in dusty or wet environments.
Key Features
Linear measurement range: 2 mm (80 mils) with 0.5 mm initial air gap
Sensitivity: 8 V/mm (203.2 mV/mil) at 0-45°C
Operating temperature (sensor with 1m cable): -35 to +180°C
Protection class: IP66 (IEC 60529)
Tip diameter: 8mm
Case thread: M10 x 1
Cable length: 8.0 meters (code 3)
Cable end: Country specific (CN)
Hazardous area approvals: ATEX, IEC-Ex, CSA (ia and nA)
Technical Specifications
Model Identification
The PR6423/000-030-CN model number breaks down as follows:
| Code Position | Value | Meaning |
|---|---|---|
| PR6423/00 | 00 | Standard series |
| Case thread | 0 | 25mm length (M10x1) |
| Adapter plug | 0 | With adapter plug |
| Cable length | 3 | 8.0 meters |
| Cable end | CN | Country specific |
Performance Specifications
| Parameter | Value |
|---|---|
| Linear measurement range | 2 mm (80 mils) |
| Initial air gap | 0.5 mm (20 mils) |
| Incremental Scale Factor (ISF) | 8 V/mm ±5% (203.2 mV/mil ±5%) |
| Temperature range for ISF | 0 to 45°C (32 to 113°F) |
| Deviation from best fit straight line (DSL) | ±0.025 mm (±1 mil) |
| DSL temperature range | 0 to 45°C (32 to 113°F) |
The PR6423/000-030-CN provides excellent linearity across its 2mm range. Install the sensor with a 0.5mm initial air gap for optimal performance. This places the target at the center of the linear range.
Minimum Target Shaft Diameter
Standard: 25 mm (0.79") minimum diameter
Target material (ferromagnetic steel): 42CrMo4 (AISI/SAE 4140) standard
Other materials: Available on request
Environmental Specifications
Protection and Ingress
Protection class: IP66 (IEC 60529)
Ingress protection: Dust-tight and protected against powerful water jets
Temperature Ratings
| Component | Temperature Range |
|---|---|
| Sensor including 1m cable | -35 to +180°C (-31 to 356°F) |
| Cable and connector | -35 to +150°C (-31 to 302°F) |
Materials
| Component | Material |
|---|---|
| Sensor tip | PEEK (Polyether Ether Ketone) |
| Case | Stainless steel |
| Cable | PTFE (Polytetrafluoroethylene) |
| Connector | Brass, nickel-plated |
Weight
Sensor with 1m cable: Approximately 100 grams (3.53 oz)
Total with 8m cable: Proportionally heavier
Hazardous Area Approvals
The Emerson EPRO PR6423/000-030-CN carries multiple hazardous area certifications:
Intrinsic Safety (ia)
Certifications: ATEX, IEC-Ex, CSA
Area classification: Depends on converter (see converter documentation)
Non-sparking (nA)
Certifications: ATEX, IEC-Ex, CSA
Area classification: Depends on converter
Sensor Temperature Classification
| Temperature Class | Maximum Ambient Temperature |
|---|---|
| T6 | Ta ≤ 64°C |
| T4 | Ta ≤ 114°C |
| T3 | Ta ≤ 160°C |
Select the appropriate temperature class for your hazardous area. The PR6423/000-030-CN supports T3 classification up to 160°C ambient.
Compliance and Certifications
| Directive/Standard | Description |
|---|---|
| 2014/30/EU | EMC Directive (EN 61326-1) |
| 2014/34/EU | ATEX Directive |
| 2011/65/EU | RoHS Directive |
| EN 60079-0 | ATEX general requirements |
| EN 60079-11 | ATEX intrinsic safety "ia" |
| IEC 60079-0 | IEC-Ex general requirements |
| IEC 60079-11 | IEC-Ex intrinsic safety "ia" |
| IEC 60079-26 | IEC-Ex equipment with EPL Ga |
| CSA C22.2 No. 0-M91 | Canadian electrical standards |
| CSA C22.2 No. 157-92 | Intrinsically safe apparatus |
| UL 913-2004 | Intrinsic safety apparatus |
| UL 1604-1995 | Hazardous locations |
| UL 61010-1 | Electrical safety |
Applications
The PR6423/000-030-CN suits these critical machinery monitoring applications:
Radial shaft vibration: Detect bearing wear and unbalance
Axial shaft position: Monitor thrust bearing condition
Shaft eccentricity: Measure bow during start-up and slow roll
Rotating speed: Count gear teeth or key phasor marks
Steam turbines: High temperature applications up to 180°C
Gas turbines: Compressor section monitoring
Hydro turbines: Large shaft radial vibration
Compressors: High-speed centrifugal and axial machines
Gearboxes: Shaft position monitoring
Pumps: Large industrial pump protection
Fans: Critical draft fan monitoring
Target Requirements
The Emerson EPRO PR6423/000-030-CN requires a ferromagnetic target for proper operation. The standard target material is 42CrMo4 (AISI/SAE 4140). For non-ferromagnetic shafts (aluminum, titanium, stainless steel), consult EPRO for calibration adjustments.
Minimum Shaft Dimensions
Minimum diameter: 25 mm (0.79")
Minimum flat surface width: Equal to tip diameter (8mm) plus margin
Do not install the PR6423/000-030-CN facing a shaft shoulder or step. The target surface must be continuous and smooth across the sensing area.
Installation Guidelines
Follow these steps to install the PR6423/000-030-CN sensor correctly:
Mechanical Installation
Clean the mounting hole threads thoroughly before installation.
Thread the PR6423/000-030-CN into the mounting hole by hand.
Use a wrench on the hex body only (not on the cable strain relief).
Set the initial air gap to 0.5 mm (20 mils) at the target surface.
Tighten the lock nut to secure the sensor position.
Apply the recommended torque (consult EPRO manual for values).
Electrical Connection
Connect the sensor to a compatible EPRO converter (CON 0xx series).
Use the correct extension cable for distances beyond 8 meters.
Route sensor cables separately from power cables.
Ground the cable shield at the converter end only.
Verify proper connector mating and sealing.
Initial Air Gap Setting
The PR6423/000-030-CN requires a precise 0.5 mm initial air gap. Use a feeler gauge or non-magnetic shim for setting. The output voltage at this gap should read approximately -4V DC with a standard CON converter.
Do not exceed the 2mm linear range of the Emerson EPRO PR6423/000-030-CN. Operating outside this range produces non-linear measurement data. The sensor can contact the shaft if the air gap becomes zero.
Compatible Converters
The PR6423/000-030-CN requires an EPRO converter for proper operation:
| Converter Model | Description |
|---|---|
| CON 010 | Single channel eddy current converter |
| CON 011 | Dual channel eddy current converter |
| CON 021 | 4-channel eddy current converter |
| CON 041 | 8-channel eddy current converter |
Select the appropriate converter based on your channel count requirements. All converters provide the -24V DC supply required for the PR6423/000-030-CN.
Packaging List
1 x Emerson EPRO PR6423/000-030-CN 8mm eddy current sensor
1 x 8.0 meter PTFE cable (attached)
1 x country-specific cable end connector (CN)
1 x adapter plug (factory installed)
1 x installation instruction sheet
Common FAQs
Q1: What is the difference between PR6423/000-030-CN and PR6423/000-030?
A1: The PR6423/000-030-CN includes a country-specific cable end connector. The standard PR6423/000-030 has a universal connector type. Electrical performance is identical between both versions.
Q2: Can the PR6423/000-030-CN measure through a non-ferromagnetic barrier?
A2: No, the Emerson EPRO PR6423/000-030-CN cannot measure through any barrier material. The eddy current field requires direct line-of-sight to the ferromagnetic target.
Q3: What happens if the operating temperature exceeds 180°C on the PR6423/000-030-CN?
A3: Operating the PR6423/000-030-CN above 180°C damages the PEEK tip and internal coil. Sensitivity shifts permanently, and output becomes unstable. Replace the sensor immediately after temperature overexposure.
Q4: Can I cut and splice the PR6423/000-030-CN cable to a different length?
A4: No, the PR6423/000-030-CN cable length is factory-calibrated. Cutting or splicing changes the cable capacitance and inductance. This alters the sensor calibration and frequency response significantly.
Q5: Which converter provides intrinsic safety (ia) certification with the PR6423/000-030-CN?
A5: The CON 021 (4-channel) and CON 041 (8-channel) converters support intrinsic safety with the Emerson EPRO PR6423/000-030-CN. Consult the converter documentation for specific ia parameters.
